However there is a guy named Migiaccio of Migiaccio Drum Co. who is!! Now that your boards are cut in half you will want to secure them all together, along with your 44 little separator pieces. It is a jarrah and blackbutt Hybrid. Tip: In the United States the outside diameter of a shell is .125 inch smaller than the actual drum. This single factor has a profound effect on the tonal characteristics and projection of the drum. I used Titebond glue. Congratulations, you now have a completed drum shell that is ready for staining or drum wrap, and of course you have to put the lugs on (this is harder than it sounds - get that book above for details on this process), and the hoops. If you are not satisfied with our product, you can return it for an exchange of the exact same item, no questions asked. I use a standard dado stack in my table saw to remove the outside ply from the shell. Yamaha’s PHX line features 11-ply hybrid shells, which means the company mixes different types of woods together to design the characteristics of a drum’s sound, which is an advantage of plywood drums. Maybe a disc sander if you have access to it, or you can devise a larger circle sander to put on your drill if you don't. since its inception, the ply shell has dominated as the essential sound of the discerning drummer. But what I am going to do instead is replace one of the turnbuckles with a large door hinge. It is called "standard" for a reason. You can simply use a thumbtack, and a string. You can order shells directly from this page. Cutting your snare bed is +$30. This can be challenging, but the results will be worth it. The grain of the outer and inner surfaces runs in different directions. 1984. Named after the famed California beach town where Drum Workshop was founded, the shells offer yet another versatile sonic option for drummers, while paying tribute to DW’s near 50 year drum-making legacy. Shells I … After the first layer is in I need to put wood glue on my second layer. Also sometimes called 1 ply shells, steam bent shells are made from a single piece of wood. it honestly depends … WHAT YOU NEED Materials MDF – the thickness is… .. The variety and quality of maple and birch used in drum making is such that the specific hardness, density, and porosity of the varieties overlap considerably. This cuts my work time down and makes it easier to work with. Fairly simple to make. Stave: Short sustain and higher fundamental pitch Yamaha’s collection of exotic woods begins with the hardest wood, jatoba, in the center of the shell. Would you recommend it? Basically I am assembling the drum. Save my name, email, and website in this browser for the next time I comment. The Gretsch 3-ply shell ended around 1958. The 8 ply and 10 ply shell has the advantage of greater projection and volume over the 6 ply shell. Precision Drum Company offers only the highest quality shells and has been a Keller shell distributor for many years. Easy to make into thick shells. Plywood: Long sustain with plenty of volume and varying fundamental pitch. After you put your first layer in you want to keep pressure on it so that it glues well against the outside layer. And the result is not only a nice hand made drum shell that will last a lifetime, but the satisfaction you will get from building your own drums from the ground up cannot be put into words. it is now cut down to a 5.5 shell but some issues with the shell were found so i may have to cut it down to a 5″ or 4.5. Each 12" board needs to have a 10" diameter hold cut so that we can fit the ply's into it. How to Make a Ply Shell Mold Drum Building Tutorial . it is now cut down to a 5.5 shell but some issues with the shell were found so i may have to cut it down to a 5″ or 4.5. The original purpose of the cast hoops were to make the entire drum structure stronger because Gretsch was using these (thinner) 3-ply shells. There are different thicknesses of veneer. Contrary to popular belief, the construction of a drum shell will have a lot of influence on the overall sound of a drum. Therefore, it is important to choose your shells wisely. This means that you can provide the best quality drums to your customers, without worry. A wide variety of 1 ply drum shell options are available to you, such as oilpaper. After the shell was rounded i proceeded to cut the bearing edges. This seems to be a popular choice and it worked for me. In particular, some sort of lathe or router is needed to round the shell. Once the clear coat was dry, I started sanding it with … I am now working on another shell of the same type as i have some hoops from Metro Drums being made, which I’m getting excited about. This means the rest of the shell is short grain, thus putting very little tension on the shell and dramatically lowing the overall pitch of the drum. Imagine a normal 5x14 snare drum. this is for the drumhead to make even contact when placing on the shell. 2 Ply jarrah, 2 Ply blackbutt 2 ply jarrah 3 ply blackbutt making the grand total 9 ply. If you have any issues or questions feel free to leave a comment. In general, manufacturers select the wood for the outer ply based on its looks and the inner ply for its effect on the drum's sound. Minuses: Wood is more costly than ply. Yamaha’s PHX line features 11-ply hybrid shells, which means the company mixes different types of woods together to design the characteristics of a drum’s sound, which is an advantage of plywood drums. For example, some companies will add a maple or birch outer ply. I first put a 1/4" round over bit in my router on my table. You can also choose from maple, stainless steel 1 ply drum shell There are 12 suppliers who sells 1 ply drum shell on Alibaba.com, mainly located in Asia. This can be challenging, but the results will be worth it. Basic Description This is the method most commonly used by the big drum companies. A piece of plywood is made up of at least three pieces of veneer. Stave drum shells use less glue, and are therefore more acoustically active than plywood shells. 1982. How to make a Ply shell Mould. Shell Construction. Article from drumbuilding.wordpress.com. It seems counterintuitive that this would be the case, however when it comes to drumheads, this is how it works. Shell Construction: Beginning in 1976, the Classic series was made with new molds and a new construction; small (6″ and 8″) toms were 4-ply and larger drums were 6-ply maple & poplar, with no reinforcement rings. The interior was a clear-coated natural finish. We are always open to new techniques! The interior was a clear-coated natural finish. If you are not satisfied with our product, you can return it for an exchange of the exact same item, no questions asked. Other shipping rates will be higher. Take the aluminium angle router guides from the top face of the jig and move them to the inside. Standard in maple. Others have actually put sandpaper down on a table and rubbed the shell on it. I cut the outer edge of the shell on both sides to get my rounded over portion of the edge. Today you are going to learn to build a ply drum shell. Or you can use a wooden compass. The reason space is left is because it plays a significant function during carbonization. Shell Construction: Beginning in 1976, the Classic series was made with new molds and a new construction; small (6″ and 8″) toms were 4-ply and larger drums were 6-ply maple & poplar, with no reinforcement rings. We do not offer boring of the shell. The second way you can build a drum shell is to build a ply drum shell by gluing as few as 3 plys (or veneers) of wood together in a circular shape. Please email for other shell configurations. Thin shells (4 ply, 5mm) enable relatively easy energy transfer from the heads to the shells thus causing the shells to vibrate. You should get at least 3mm. At this point you want to get this ply securely dried to your outside veneer. In this video, I explain how I use Ableton Live’s Chain Selector to automatically load drum samples on to my…, Custom Drum Companies You Should Be Watching 1. 8 - 10 ply ($) For drum set and snare drum. Making them requires some special equipment as well as advanced woodworking skills. The opposite is true for a bearing edge that is sharper. Cut the rings, glue them up, sand into round (the hardest step), bearing edges, lots of sanding sealer, some poly, done. 1) the bendy ply is used to make the mould, Its so it will be strong enough and have a smooth surface for the veneer (what will make the drum) and you wont get any bumps or lumps in the surface of the drum. Please email for other shell configurations. But as this video tutorial reveals, they’re also a crafty addition to a traditional acoustic kit, fitting onto the kick, snare and tom shells, and opening up all kinds of possibilities. SHELLS. This column of wood represents the area of glue in a normal 10-ply shell since there’s a layer of glue between each ply. Thickness, glue, and ply layup has a far greater influence on tone than the specific wood used. This part is critical making sure the hardware is lined up. Just to make it very clear, with Ludwig drums there are transition shells that might not fit these dates with a different ply make-up. Easy to make into thick shells. For drum set and snare drum. Gene Okamoto at Pearl Drums, provided the following diagrams about how shell thickness effects the sound of a drum: The number of plies effects how readily energy is transferred from the heads to the shell. After you do this you'll have to halves of your mold, and it's almost ready! The other plies are set with the grain alternating from vertical to horizontal. SANTA MONICA. Great for situations where projection is not needed, but maximum tone is desired. The standard thickness for bottom heads are 7-mil or 10-mil (mil=one thousandth of an inch), and are usually single-ply (ply=layer). 2 Ply jarrah, 2 Ply blackbutt 2 ply jarrah 3 ply blackbutt making the grand total 9 ply. This vibration imparts a very rich "wood" tone to the overall sound that can be most appreciated in near-field applications and especially in recording. Now I need to cut it to the right size. Drum shells wood Drum shells (wood) We have two types of wooden ply drum shells. Making them requires some special equipment as well as advanced woodworking skills. It is a jarrah and blackbutt Hybrid. Your drum shell is almost ready at this point. Raw coconut shells are put inside the drum leaving a small space in the centre of the drum about four inches wide.

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